Optimising the Bucharest distribution centre for a global home furnishing brand with Maersk
Maersk and iB Cargo partnered to optimise the Bolintin-Deal distribution centre (DC) in Bucharest, Romania. This initiative was undertaken to serve one of the largest global furniture and interior decoration companies. Faced with the challenge of maximising resource utilisation and improving operational efficiency in the distribution centre, the teams leveraged DexoryView's advanced robotic and analytics platform.
The challenge
The Bolintin-Deal DC was tasked with meeting the high demands of its end customers. However, the centre considered the following challenges:
First-time deployment in Romania: This project marked the first collaboration between Maersk and iB Cargo in Romania, making it crucial to establish a robust and effective operational process from the outset.
Resource optimisation: The DC needed to streamline its use of space and resources to meet the high standards expected by its global client. Efficient use of shelf space, accurate inventory management, and quick response to operational needs were critical for success.
Providing the solution
To address these challenges, Maersk and iB Cargo implemented an innovative solution at the Bolintin-Deal DC, utilising DexoryView's advanced robotic technology and AI-powered analytics platform.
Automated scanning
A state-of-the-art robot named 'Neo' was deployed to scan over 100,000 pallet locations daily. Neo efficiently navigated wide, narrow, and hard-to-reach aisles, as well as reserve picking locations, ensuring comprehensive coverage of the entire DC.
Operational analytics
DexoryView provided in-depth analytics to identify and resolve operational bottlenecks. This led to increased efficiency in key areas such as put-away and picking processes. The platform also offered real-time insights into occupancy fluctuations and optimised route planning, allowing for more informed decision-making on the ground.
Pick-face: Volumetric analysis
The use of volumetric analysis allowed the teams to detect pick-face errors, over-picking, and replenishment needs. This advanced analysis was instrumental in reducing errors and improving overall inventory accuracy.
Efficiency gains
The implementation of DexoryView resulted in a tenfold reduction in the time required to locate misplaced pallets, and the inventory team saw a complete elimination of re-checks for discrepancies.
Key impact and achievements
The deployment at the Bucharest distribution centre yielded impressive results within a short period:
Inventory accuracy: The centre saw a 4% improvement in inventory accuracy within just two months.
Increased throughput: The automation of processes led to a significant increase in operational speed, with the ability to move from managing 150 locations per hour to 10,000 locations per hour.
Rapid inventory checks: What was once an annual wall-to-wall inventory check could now be completed daily, drastically improving the centre's responsiveness and operational control.
“Embracing the latest advancements, Maersk continues to drive efficiency, enhance sustainability, and deliver exceptional value to its customers while shaping the future of global trade.” – Dragoș Dumitrescu, Country Manager at Maersk Romania
Conclusion: Elevating standards in global distribution
The partnership between Maersk and iB Cargo at the Bucharest distribution centre is a prime example of how embracing advanced technology can revolutionise logistics operations. By leveraging DexoryView's robotic and analytical capabilities, the centre not only met but exceeded its operational goals, enhancing efficiency, sustainability, and value delivery for its global client. This case study highlights Maersk's commitment to shaping the future of global trade through innovation and operational excellence.
